The Output Of The Casting Plant Has Continued To Grow Steadily!

Aug 14, 2023

Take control of the overall situation and stabilize production

In accordance with the general requirements of the theme education "learning ideology, strengthening party spirit, emphasizing practice, and making new achievements", the melting and casting plant insists on both learning and education and promoting development. In the first quarter, in order to ensure the smooth completion of various special plans and key contracts, all employees of the melting and casting plant faced up to the difficulties, adjusted shifts, reduced the proportion of non-smelting time, optimized production organization, assigned special personnel to coordinate various production materials, and insisted on casting ingots with finished products The output drives the production of the previous process. From January to March, the volume of storage for important purposes increased by 4.4% year-on-year; from April to June, the casting plant organized labor competition activities of "carefully organized and vigorously set off a climax in the second quarter", and the output of important purposes increased rapidly. The stock volume increased by 11% year-on-year, showing a good momentum of step-by-step improvement.

titanium material industry

Strictly ensure quality

The melting and casting plant actively responded to the company's requirement of "strive for zero defects in metallurgical quality", and established a special working group to continue to promote the hierarchical management of sponge titanium, improve the quality of raw materials, and reduce the risk of ingot quality. Cooperate with the management department to preliminarily formulate the "High-quality Sponge Titanium Quality Assurance and Ordering Technical Requirements" to ensure that the quality of the final ingot and titanium materials meet the standards and customer requirements. In order to ensure the traceability of the quality of the whole process of ingot production, the melting and casting plant requires all smelting workshops to strengthen the management of the traces in the whole production process, and improve the supervision and inspection of the ingot production process; formulate the "Control System for the Risk of Block Loss in the Primary Smelting Process", Program risk screening software to strengthen the judgment and disposal of abnormal situations; design and manufacture special aluminum and titanium wedges to eliminate the possibility of carbonization from the source and ensure the quality of ingots; continue to optimize the process route and give full play to the newly added electric arc furnace "long furnace type" "Advantages, forming the optimal process system of "one electrode melting one ingot" for secondary and tertiary melting of titanium and titanium alloy ingots, realizing full coverage of high-quality and high-efficiency production.

Take multiple measures to strengthen protection

In order to fully improve the utilization rate of the equipment and ensure the safe and stable operation of the equipment, the casting plant has done a lot of work in terms of equipment operation and equipment transformation. Aiming at the failure of the key components of the EB furnace, the melting and casting plant tried many times to overcome the key technology, and finally realized the localized trial production and met the requirements for use; purchase cost. In order to ensure the normal and safe water use of the main equipment and supporting equipment and facilities of the 01-3C plant, on the basis of the optimized design of the original production water pipeline, 18 branches are rationally arranged to supply water to each equipment, completely solving the environmental protection problem of crystallization precipitation after domestic water softening question.

Stay safe

The melting and casting plant closely focuses on the company's safety production requirements, actively implements the special investigation and rectification of major accident hazards and fire safety major risk hazards, and thoroughly checks the main equipment of the branch factory; carries out fire emergency knowledge publicity and practical teaching, and improves the fire safety of new employees "Four Capabilities" and emergency response capabilities. In accordance with the requirements of the safety production month activities, employees were organized to watch the "Safety Production Education Video"; a total of 138 young employees in 10 positions were organized to carry out the "Three Knowledge and Two Meetings" activities for safety production; they participated in the company's "Ankang Cup" employee safety emergency skills sports meeting and won achieved excellent results.

In addition, the casting plant went all out to grasp the project and keep up with the progress. The main frame of the 01-9 plant in the high-quality titanium ingot, pipe, and profile production line construction project has been installed. The 6-ton electric arc furnace, the main equipment in the plant, has been put into trial production one after another. The color sorter, batching system and 9,000-ton hydraulic press have been linked. Trial production. The 7,000-ton electrode preparation production line renovation project is expected to be installed and put into use in the second half of the year.